STATISCAN
Unitized Vertical-Scanning System
with Two or Four Spindles
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Features/Benefits
- Two spindles to process two parts
at a time
- Also available as a four spindle in a dual
tower/dual power supply configuration
- Scans part lengths of 30 in., with
maximum scan heated length of up
to 24 in. on standard model
- Self-contained, compact design for
minimal floor space and ideal for workcell
- Different power ratings and frequency
ranges available for application matched
precision hardening
- User-friendly controls simplify
set-up, changeover and diagnostics
- Built to machine tool standards for
reliable performance
- Simple utility connection for
fast installation and relocation
Low to Mid Volume
Production Hardening System |
The STATISCAN® can be configured as
a single, dual or four spindle, vertical
scanning system for hardening or
tempering a wide variety of parts.
Standard power ratings are available
from 50-300 kW at 10-200 kHz
depending on the application.
Compact, Unitized Machine Design
The STATISCAN® system features a
built-in transistorized solid state power
supply with heat station, programmable
scanner controls, quench and water
recirculating system. This unitized
construction reduces floor space 50-80%
compared to conventional systems.
Special Features to
Speed Changeover
A user-friendly HMI on the
STATISCAN® provides quick
set-up, changeover and diagnostics
capability. To further simplify set-up,
the upper tooling carriage can be
adjusted up/down without tools.
A selection of standard Insta-Change
inductor mountings are also available
to minimize changeover time.
Rugged Design For Long-Life Performance
The STATISCAN® system is field
proven with over 200 systems
worldwide. Scanning towers are
constructed with 1.5 in. diameter
hardened chrome plated shafts,
bronze bearings, stainless steel
guide bars and 2 in. thick
machined anodized aluminum
plates. A DC rotation motor and AC
servo motor scan for repeatability
and positioning accuracy.
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STATISCAN®
Unitized Vertical-Scanning System with Two or Four Spindles
SPECIFICATIONS FOR TWO SPINDLE SYSTEM:
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50-300 kW @ 10-200 kHz
Depending on application. |
Workpiece Capacity |
Length: 30 in. (760 mm)
Weight: 22 lbs. (10 kg/spindle) |
Scanning Distance |
24 in. (600 mm) |
Workpiece Loading |
Manual load/unload |
Scanning Speed |
0.04-4.0 in./sec. (.1-100 mm/sec) |
Spindle Rotation |
0 to 350 RPM |
Quench Systems |
Water-to-water heat exchanger with centrifugal pump, digital temperature
controller, quench heater and front- mounted pressure gauge and valve. |
Cooling Systems |
Closed-loop, nonferrous reservoir, heat exchanger, and recirculating
system with centrifugal pump. |
Control |
Panelmate/PLC with memory storage standard for 40 programs or optional
upgrade for 260 programs. Also available as PC HMI/PLC program storage
depending on hard drive system. |
Machine
Dimensions |
Width: 79 in. (2000 mm) Depth: 68 in. (1700 mm)
Height: (tower down) 81.50 in. (2,100 mm)
Height: (tower up) 92.75 in. (2,400 mm) |
Shipping Weight |
1,500 lbs. (680 kg) |
Power
Requirements
480 V, 60 Hz, 3 phase |
50 kW ............. 82 kVA
75 kW ............113 kVA
100 kW .......... 145 kVA
150 kW ...........206 kVA
200 kW ...........270 kVA
300 kW .......... 392 kVA |
Plant Water
Requirements
(@ 11°F Rise)
85°F max. (29°C) |
50 kW ............30 gpm (115 lpm) min. @ 30 psi diff. (2 bar)
75 kW ............45 gpm (170 lpm) min. @ 30 psi diff. (2 bar)
100 kW ...........60 gpm (230 lpm) min. @ 30 psi diff. (2 bar)
150 kW ...........90 gpm (340 lpm) min. @ 30 psi diff. (2 bar)
200 kW ..........120 gpm (455 lpm) min. @ 30 psi diff. (2 bar)
300 kW ..........180 gpm (680 lpm) min. @ 30 psi diff. (2 bar) |
Safety Features |
Door interlocks; pressure switches on all water cooled HF capacitors;
temperature switches on all critical water paths. Light screen. |
Options/Accessories |
Energy Monitor; Insta-Change coil adapter; Single-spindle tooling; Pneumatic
upper centers; Robot or Pick & Place robotic parts handling system. |
* Specifications are subject to change without notice. |
** Ask your salesman about the four spindle specifications. |
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