UNISCAN® II
Dual-Spindle, Vertical-Scanning
Precision Induction Hardening System
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Features/Benefits
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Scans part lengths of 44 in., with
maximum scan heated length of
40 in. on standard model
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Self-contained to support stand-alone
workcell requirements
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A wide variety of power and frequency
ratings for application matched
precision hardening
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User-friendly controls simplify
set-up, changeover and diagnostics
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Single utility connection for fast
installation and relocating
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Mid-Volume Production Hardening System
UNISCAN® ll is a dual-spindle, vertical-scan
hardening system for mid-to-high volume
operations. It’s also easy to reprogram for
static and lift-and-rotate applications.
Eight (8) standard power ratings are offered
from 100 to 300 kW at 10 or 30 kHz
depending on the application.
Self-Contained Design With Built-in Power Supply
The UNISCAN® ll system features a
built-in UNIPOWER® or STATIPOWER®
solid state power supply with heat
station, programmable scanner controls,
quench and water recirculating systems.
All interconnections, wiring and plumbing
are factory installed and tested. This
unitized construction reduces floor space
requirements by 20% to 50%.
Programmable For Maximum
Workpiece Flexibility
The UNISCAN® ll is easily
programmed to process one part
at a time on either spindle or two
parts at the same time. Process
parameters are keyboard-entered
using manual data input. To further
simplify set-up, the upper tooling
carriage can be adjusted up/down
without tools.
Rugged Design For Long-Life Performance
Scanning towers on the UNISCAN® ll
are heavy-duty, anodized aluminum
castings with 2 in. diameter hardened
chrome plated shafts. Oversized,
heavy-duty, sealed carriage bronze
bearings are standard. A DC rotation
motor and AC servo motor scan for
repeatability and positioning accuracy.
Inductoheat has been building
scanning systems for over 40 years.
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UNISCAN® II
Dual-Spindle, Vertical-Scanning
Precision Induction Hardening System |
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100-150-200-300 kW @ 10 and 30 kHz.
Other sizes available upon request. |
Workpiece Capacity |
Length: 44 in. (1120 mm),
Weight: 100 lbs./spindle (45 kg/spindle) |
Scanning Distance |
40 in. (1020 mm) |
Workpiece Loading |
Manual load/unload |
Scanning Speed |
Five user-determined, precision-set speeds from
0.06 to 10 in./sec. (1.5 to 255 mm/sec) |
Spindle Rotation |
0 to 350 RPM |
Quench Systems |
Water-to-water heat exchanger with centrifugal pump, digital temperature
controller, quench heater and front-mounted pressure gauge and valve. |
Cooling Systems |
Closed-loop, nonferrous, recirculating system with centrifugal pump. |
Control |
Panelmate/PLC with memory storage standard for 40 programs or optional
upgrade for 260 programs. Also available as PC HMI/PLC program storage
depending on hard drive system. |
Machine
Dimensions |
Width: 74 in. (1,870 mm) Depth: 64 in. (1620 mm)
Height: (tower down) 86.25 in. (2,200 mm)
Height: (tower up) 130.25 in. (3,300 mm) |
Shipping Weight |
4,000 lbs. (1,800 kg) |
Power
Requirements
480 V, 60 Hz, 3 phase |
100 kW ..........140 kVA
150 kW ..........210 kVA
200 kW ..........280 kVA
300 kW ..........420 kVA |
Plant Water
Requirements
(@ 11°F Rise)
85°F max. (29°C) |
100 kW ............65 gpm (250 lpm) min
150 kW ............98 gpm (370 lpm) min
200 kW ..........130 gpm (490 lpm) min
300 kW ..........195 gpm (740 lpm) min |
Safety Features |
Inductor ground sensor; Door interlocks; Pressure switches on all water
cooled capacitors; Temperature switches on all critical water paths. |
Options/Accessories |
Quality assurance system; Energy monitor; Overhead gantry or Pick & Place
robotic parts handling system; Insta-Change coil adapter; CRT servo control;
50 in. scan; 52 in. workpiece capacity; Automatic doors; Single spindle tower. |
* Specifications are subject to change without notice. |
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